We are a leading manufacturer and supplier of Vial Dry Heat Sterilizer in Ahmedabad, Gujarat. We manufacture the best quality products using the latest technology and high quality raw materials. Cleaned bottles, vials, and ampoules can be sterilized using an ampoule vial sterilizer or dry heat sterilizer. The MS is constructed at heavy angles with an inner wall of stainless steel 304 and stainless steel 316. Our Double Door DHS is manufactured according to approved cGMP requirements in injectable pharmaceutical factories maintaining a Class 100 environment. For cGMP compliance, all contact components are manufactured from FDA-approved materials or stainless steel 316L. The Vial dry heat sterilizer uses a rack system with a trolley on castor wheels. Turn the forward moving trolley to load and unload the vessel. Appropriately sized stainless steel 316 trays for filling vials, ampoules, and other glass containers. The devices are provided with every device and fixture required for convenient and minimal maintenance operations.
Vial Dry Heat Sterilizer manufacturer in India
Due to reliable machinery and simple operating procedures, we are one of the best manufacturers of Vial Dry Heat Sterilizer in India. Discover state-of-the-art technology that guarantees the purest sterility possible in pharmaceutical products. These sterilizers work by applying dry heat to vials to eliminate microbiological contamination. A vial dry heat sterilizer uses a well-regulated heating technique to operate at high temperatures, typically 160 to 300°C. This heat exposure completely disrupts the molecular structure of the microorganisms, rendering them inactive and guaranteeing complete sterilization of the vials. This process not only provides a reliable and effective way to remove impurities but also plays an important role in maintaining the integrity of heat-resistant drugs. Using vial dry heat sterilizers is a testament to our commitment to quality control, as these devices provide a durable and reliable way to meet the demanding sterilization needs of the pharmaceutical industry. Improve your pharmaceutical manufacturing operations with the help of state-of-the-art technology and the tried-and-true performance of Vial Dry Heat Sterilizers.
Operation
A Dry Heat Sterilizer or ampoule vial sterilizer is suitable to sterilize washed ampoules, vials and bottles. It is made from MS heavy angles and inner wall made from Stainless Steel 316 & outer wall made from Stainless Steel 304 materials. Our double door DHS is made in accordance with the requirement of cGMP standards approved in Injectable pharmaceutical plants maintain class 100 environment. All contact parts are made from Stainless Steel 316L or FDA approved materials for cGMP compliance.
Salient Features of Vial Dry Heat Sterilizer
- Compact cGMP model.
- Basic structure made from M.S. Heavy angles.
- ‘A’ grade mineral wool insulation to optimize heat effectiveness and stop heat loses.
- Complete electric panel board with pulley and damper connection.
- Sterilizer inner walls made from AISI SS 316 and outer walls made from AISI SS 304.
- Dynamically balanced fan provided for hot air circulation to achieve uniform temperature.
- Doors provided on both sides, one opening is in non-sterile area and second opening in sterile area.
Process Operation of Sterilizing & Depyrogenation Tunnel
The Ampoules / Vials placed in trays are washed in a non-sterile room and loaded on the trolley. The trolley is moved to the sterilizer on a transfer trolley. Temperature and time are set on the Digital Controller. The Impeller mounted on the top circulates the hot air horizontally over the charge. The air is heated by elements mounted on the top. Fresh air enters the system through the hepa filter module. The system incorporates two doors, one opening into the sterile room and the other opening into the non-sterile room. Both the doors are pneumatically interlocked. The temperature profile during the sterilization cycle is recorded on a circular chart recorder, and validation of the system is provided by a six-point digital temperature scanner. After the time period required for sterilizing the batch has elapsed, the heating circuit of the pneumatic damper (exhaust) opens and cooling operation commences.
Technical Specification of Vial Dry Heat Sterilizer
| Temperature | Up to 250 degree C |
|---|---|
| Structure | Made of M. S. heavy angle. |
| Sterilizer wall | Inner wall made from Stainless Steel 316 quality sheet & and outer wall made from Stainless Steel 304 quality sheet |
| Doors | Door will be provided on both side one opening in sterile area (filling) and other opening in non sterile area (washing). |
| Insulation | A grade mineral wool insulation to optimize heat effectiveness and stop heat loses. |
| Fan | Dynamically balanced fan provided for hot air circulation to achieve uniform temperature |
| HEPA Filter | Pre-filter up to 5 microns, a blower & a HEPA Filter up to 0.3 microns |
| Electric | Total 9 K.W. heaters for the Sterilizer, 1 H.P. for blower and 0.75 H.P. for HEPA filter |
| Trolley | Fabricated from Stainless Steel 316 angles and flat with ‘U’- grooved Stainless Steel wheels. |
| Transfer Trolley | Fabricated from Stainless Steel 304 quality angles and flat with castor wheel for sterile and non-sterile room. |
| Temperature Control & timer | A combined Electronic Digital Controller & Timer is installed. ±2ºC., one probe centrally mounted. |
| Temperature Recorder | A, 1 point Circular Chart recorder is installed with chart Dia 8”. |
| Exhaust Damper | Controlled by solenoid valve and is opened during initial heatup, shuts off and re-opens during cooling cycle. |
| Control Panel | Made of Stainless Steel 304 |
| Finish | All Stainless Steel components buffed to matt finish |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
Contact Our Service Near Your Area In India As Well As Globally
We Supply high quality Vial Dry Heat Sterilizer to Andhra Pradesh, Arunachal Pradesh, Assam, Bihar, Chhattisgarh, Goa, Gujarat, Haryana, Himachal Pradesh, Jharkhand, Karnataka, Kerala, Madhya Pradesh, Maharashtra, Manipur, Meghalaya, Mizoram, Nagaland, Odisha, Punjab, Rajasthan, Sikkim, Tamil Nadu, Telangana, Tripura, Uttarakhand, Uttar Pradesh, West Bengal, Andaman and Nicobar Islands, Chandigarh, Dadra and Nagar Haveli and Daman & Diu, Delhi, Jammu & Kashmir, Ladakh, Lakshadweep, Puducherry at lowest price.
We export high quality Vial Dry Heat Sterilizer to Afghanistan, Albania, Algeria, Andorra, Angola, Antigua and Barbuda, Argentina, Armenia, Aruba, Australia, Austria, Azerbaijan, Bahamas, The Bahrain, Bangladesh, Barbados, Belarus, Belgium, Belize, Benin, Bhutan, Bolivia, Bosnia and Herzegovina, Botswana, Brazil, Brunei, Bulgaria, Burkina Faso, Burma, Burundi, Cambodia, Cameroon, Canada, Cabo Verde, Central African Republic, Chad, Chile, China, Colombia, Comoros, Congo, Democratic Republic of the Congo, Republic of the Costa Rica, Cote d’Ivoire, Croatia, , Curacao, Cyprus, Czechia, Denmark, Djibouti, Dominica, Dominican Republic, East Timor (see Timor-Leste), Ecuador, Egypt, El Salvador, Equatorial Guinea, Eritrea, Estonia, Ethiopia, Fiji, Finland, Gabon, Gambia, The Georgia, Germany, Ghana, Greece, Grenada, Guatemala, Guinea, Guinea-Bissau, Guyana, Haiti, Holy See, Honduras, Hong Kong, Hungary, Iceland, India, Indonesia, , Iraq, Ireland, Israel, Italy, Jamaica, Japan, Jordan, Kazakhstan, Kenya, Kiribati, Korea, , South Kosovo, Kuwait, Kyrgyzstan, Laos, Latvia, Lebanon, Lesotho, Liberia, Libya, Liechtenstein, Lithuania, Luxembourg, Macau, Macedonia, Madagascar, Malawi, Malaysia, Maldives, Mali, Malta, Marshall Islands, Mauritania, Mauritius, Mexico, Micronesia, Moldova, Monaco, Mongolia, Montenegro, Morocco, Mozambique, Namibia, Nauru, Nepal, Netherlands, New Zealand, Nicaragua, Niger, Nigeria, , Norway, Oman, Pakistan, Palau, Palestinian Territories, Panama, Papua New Guinea, Paraguay, Peru, Philippines, Poland, Portugal, Qatar, Romania, Russia, Rwanda, Saint Kitts and Nevis, Saint Lucia, Saint Vincent and the Grenadines, Samoa, San Marino, Sao Tome and Principe, Saudi Arabia, Senegal, Serbia, Seychelles, Sierra Leone, Singapore, Sint Maarten, Slovakia, Slovenia, Solomon Islands, Somalia, South Africa, South Korea, South, Spain, Sri Lanka, , Suriname, Swaziland, Sweden, Switzerland, , Taiwan, Tajikistan, Tanzania, Thailand, Timor-Leste, Togo, Tonga, Trinidad and Tobago, Tunisia, Turkey, Turkmenistan, Tuvalu, Uganda, Ukraine, United Arab Emirates, United Kingdom, Uruguay, Uzbekistan, Vanuatu, Venezuela, Vietnam, Yemen, Zambia, Zimbabwe, and more. at lowest price.