Automatic Monoblock Two/Four/Six/Eight Head Bottle Filling & Ropp/Screw Machine

Operation

The filled bottles moving on conveyor belt and fed into an in feed star wheel by in-feed worm. While moving in feed star wheel, bottles pick up caps one by one from delivery chute. The descending rotary sealing heads hold bottle’s neck with desired pressure. The sealing is done in a programmed roll-on manner, accurate positioned of the caps is done mechanically by means of a rotating unscramble, to direct the caps correctly into the chute, when the chute is filled up the rotating unscramble drive is disengaged, hence, there is no chance to damage of caps. The sealing roller takes place due to rotating sealing head and transfer movement of sealing & threading rollers due to sealing cam. The sealed bottles are discharged by exist star wheel on conveyors.

Salient Features

  • Compact GMP model.
  • “No Bottle – No Cap” system.
  • “Container Overturn – Machine Stop” mechanism.
  • Inbuilt pulse counter.
  • Quick and very easy change over and setting from one size of Container to another by a Single Ratchet.
  • Parts coming in contact with the Container or the Aluminum cap or exposed to atmosphere are made out of stainless steel for long life.
  • Single motor synchronizes Conveyor, star wheel and Platform Turret and speed can be varied by VFD.
  • Star Wheel is equipped with safety clutch for automatic stoppage of machine in case of jamming or overloading.
  • Quick and very easy change over and setting from one size of Container to another by a Single Ratchet.
  • Digital counter for counting production output.

Technical Specification

Model

DRCS-60

DRCS-120

No. of Capping Heads

Single

Four

Production Rate

30 to 60 Containers/Minute

60 to 120 Containers/Minute

Container Diameter:

24mm to 90mm

24mm to 90mm

Container Height:

50mm to 250mm

50mm to 250mm

Cap Diameter:

20mm, 25mm & 28mm with the help of change parts

20mm, 25mm & 28mm with the help of change parts

Electrical characteristics

1 HP, 440 Volts, 3 Phase, 50 Hertz, 4 Wire System

1 HP, 440 Volts, 3 Phase, 50 Hertz, 4 Wire System

Conveyor Height

800mm to 900mm adjustable

800mm to 900mm adjustable

Optional Accessories

Aluminum profile cabinet covering full machine

Aluminum profile cabinet covering full machine

PLC with HMI

PLC with HMI

Overall Dimension

1500mm L X 850mm W X 1800mm H

1675 L x 1000mm W x 1800mm H