Operation
Duly Stoppered vials are continuously fed from the conveyor of filling machine to the flat conveyor belt of sealing machine and move further through infeed worm for correct spacing and transferred to the infeed Star Wheel. Aluminum caps kept in vibratory bowl automatically orient caps in right direction before entering the delivery chute. Vial during its rotation movement with Infeed Star Wheel picks up aluminum seal from the retaining finger of delivery chute and correctly position on the vial before entering sealing turret. Vial now moves on the spring loaded sealing platform, where free spinning sealing rollers moves gradually inside to complete the sealing operation during rotational movement of sealing platform turret. Now sealed vials are transferred to exit Star Wheel pocket and further moves out on to the flat conveyor belt. Duly sealed vials are collected on out-feed collection tray.
Salient Features
- Complete cGMP model.
- “No Stopper on Vial Before Sealing - Machine Stop" system.
- “No Seal in Chute - Machine stop" system.
- Variable A.C. frequency drive for speed adjustment.
- Digital Counter for counting number of sealed vials.
- PLC with HMI. (Optional)
- Acrylic Cabinet with Aluminum Structure for Machine. (Optional)
- Photo sensing device stop machine automatically in the event of no aluminum cap in delivery chute.
- Sealing Pressure can be varied to suit different gauges and sizes of aluminum caps.
- Single motor synchronizes conveyor, Star Wheel and platform turret and speed can be varied by the speed pot on operating panel.
- Parts coming in contact with the vial / aluminum cap / exposed to the atmosphere are made out of stainless steel for good house keeping & GMP accordance.
- Spring loaded free spinning sealing rollers eliminates any damage to aluminum caps and also allows greater flexibility of variation in the container neck diameter.
- A Special clutch device is incorporated on the Infeed worm and Star Wheel system for stoppage of machine in the event, vial is over turned or over diameter.
Technical Specification
| Model | DCS-60 | DCS-120 |
| No. of Head | Single | Four |
| Production Rate | 30 to 60 Vials/Minute | 60 to 120 Vials/Minute |
| Container Diameter: | 15mm to 80mm | 15mm to 80mm |
| Container Height: | 20mm to 180mm | 20mm to 180mm |
| Cap Diameter: | 13mm, 20mm, 28mm, 30mm & 33mm with the help of change parts. | 13mm, 20mm, 28mm, 30mm & 33mm with the help of change parts. |
| Electrical characteristics | 0.5 HP, 440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 1 HP, 440 Volts, 3 Phase, 50 Hertz, 4 Wire System |
| Optional Accessories | Aluminum profile cabinet covering full machine | Aluminum profile cabinet covering full machine |
| Chuck for flip-off seal | Chuck for flip-off seal | |
| PLC with HMI | PLC with HMI | |
| Overall Dimension | 1210mm L X 800mm W X 1800mm H | 1370mm L X 850mm W X 1800mm H |