Operation
The incoming dry Vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of SS 316 construction and both, glass as well as SS syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided. On same station the Filled Vial pick the Rubber Stopper from Vibratory Bowl to the help of Delivery Suite and place the Stopper on Vial using the Roller pressure. The Vial is move for the Next Operation.
Salient Features
- No cross contamination.
- Suitable for the filling Volume of 2ml to 100ml.
- Filling with accuracy of ±0.5-1%.
- On-line Mechanism.
- “No Vial - No Filling" system.
- “No Vial - Machine Stop" system.
- PLC with HMI. (Optional)
- Easy to validate filling system for small/large batch production.
- In-feed Turn Table/ Unscrambler for automatic feeding of objects.
- All Contact Parts Made from SS 316L & framework by SS 304.
- Piston pump/Peristaltic pump aseptic filling (as per Customer Requirement).
- Variable A.C. frequency drive for speed adjustment & Digital Vial Counter for counting production output.
Technical Specification
| Model | DLFR-30 | ALVF-60 |
| No of Filling Head | Two | Four |
| Production Rate | 15-30 Vials/Minute | 30-60 Vials/Minute |
| Vial Diameter: | 15mm to 70mm | 15mm to 70mm |
| Vial Height: | 25mm to 140mm | 25mm to 140mm |
| Rubber Stopper: | 13mm, 20mm & 28mm with the help of change part | 13mm, 20mm & 28mm with the help of change part |
| Filling Range | 2ml to 100ml | 2ml to 100ml |
| Filling Accuracy | ±0.5-1% | ±0.5-1% |
| Electrical Characteristics | 1 HP, 440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 1 HP, 440 Volts, 3 Phase, 50 Hertz, 4 Wire System |
| Optional Accessories | PLC with HMI | PLC with HMI |
| Safety Cabinet covering full machine | Safety Cabinet covering full machine | |
| Overall Dimension | 1900mm L X 800mm W X 1680mm H | 2000mm L X 850mm W X 1680mm H |