Operation
The filled bottles moving on conveyor belt and fed into an in feed star wheel by in-feed worm. While moving in feed star wheel, bottles pick up caps one by one from delivery chute. The descending rotary sealing heads hold bottle’s neck with desired pressure. The sealing is done in a programmed roll-on manner, accurate positioned of the caps is done mechanically by means of a rotating unscramble, to direct the caps correctly into the chute, when the chute is filled up the rotating unscramble drive is disengaged, hence, there is no chance to damage of caps. The sealing roller takes place due to rotating sealing head and transfer movement of sealing & threading rollers due to sealing cam. The sealed bottles are discharged by exist star wheel on conveyors.
Salient Features
- Compact GMP model.
- “No Bottle – No Cap” system.
- “Container Overturn – Machine Stop” mechanism.
- Inbuilt pulse counter.
- Quick and very easy change over and setting from one size of Container to another by a Single Ratchet.
- Parts coming in contact with the Container or the Aluminum cap or exposed to atmosphere are made out of stainless steel for long life.
- Single motor synchronizes Conveyor, star wheel and Platform Turret and speed can be varied by VFD.
- Star Wheel is equipped with safety clutch for automatic stoppage of machine in case of jamming or overloading.
- Quick and very easy change over and setting from one size of Container to another by a Single Ratchet.
- Digital counter for counting production output.
Technical Specification
| Model | DRCS-60 | DRCS-120 |
| No. of Capping Heads | Single | Four |
| Production Rate | 30 to 60 Containers/Minute | 60 to 120 Containers/Minute |
| Container Diameter | 24mm to 90mm | 24mm to 90mm |
| Container Height | 50mm to 250mm | 50mm to 250mm |
| Cap Diameter: | 20mm, 25mm & 28mm with the help of change parts | 20mm, 25mm & 28mm with the help of change parts |
| Electrical characteristics | 1 HP, 440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 1 HP, 440 Volts, 3 Phase, 50 Hertz, 4 Wire System |
| Conveyor Height | 800mm to 900mm adjustable | 800mm to 900mm adjustable |
| Optional Accessories | Aluminum profile cabinet covering full machine | Aluminum profile cabinet covering full machine |
| PLC with HMI | PLC with HMI | |
| Overall Dimension | 1500mm L X 850mm W X 1800mm H | 1675 L x 1000mm W x 1800mm H |