The Automatic Single/Four/Six/Eight Head Vial Cap Sealing Machine represents a cutting-edge solution for pharmaceutical packaging, specifically designed to efficiently seal vials with precision and reliability. With a variable head configuration ranging from single to eight, this machine caters to diverse production needs, offering flexibility and scalability. The Automatic Single/Four/Six/Eight Head Vial cap sealing Machine process ensures a consistent and secure closure, minimizing the risk of contamination and ensuring product integrity. This state-of-the-art equipment streamlines operations by reducing manual labor, enhancing production speed, and maintaining a high level of accuracy in cap placement. Pharmaceutical manufacturers can rely on this machine to meet stringent industry standards, enhance operational efficiency, and contribute to the overall quality and safety of the final packaged products.
Automatic Single/Four/Six/Eight Head Vial Cap Sealing Machine Manufacturer in India
Operation
Duly stoppered vials are continuously fed from the conveyor of the filling machine to the flat conveyor belt of the sealing machine and move further through the infeed worm for correct spacing before being transferred to the infeed star wheel. Aluminium caps kept in the vibratory bowl automatically orient caps in the right direction before entering the delivery chute. Vial, during its rotation movement with the Infeed Star Wheel, picks up the Aluminium seal from the retaining finger of the delivery chute and correctly positions the vial before entering the sealing turret. Vial now moves on the spring loaded sealing platform, where free spinning sealing rollers move gradually inside to complete the sealing operation during the rotational movement of the sealing platform turret. Now sealed vials are transferred to the exit Star Wheel pocket and further move out onto the flat conveyor belt. Duly sealed vials are collected on an out-feed collection tray.
Salient Features
- Complete cGMP model.
- “No Stopper on Vial Before Sealing - Machine Stop" system.
- “No Seal in Chute - Machine stop" system.
- Variable A.C. frequency drive for speed adjustment.
- Digital Counter for counting number of sealed vials.
- PLC with HMI. (Optional)
- Acrylic Cabinet with Aluminum Structure for Machine. (Optional)
- Photo sensing device stop machine automatically in the event of no aluminum cap in delivery chute.
- Sealing Pressure can be varied to suit different gauges and sizes of aluminum caps.
- Single motor synchronizes conveyor, Star Wheel and platform turret and speed can be varied by the speed pot on operating panel.
- Parts coming in contact with the vial / aluminum cap / exposed to the atmosphere are made out of stainless steel for good house keeping & GMP accordance.
- Spring loaded free spinning sealing rollers eliminates any damage to aluminum caps and also allows greater flexibility of variation in the container neck diameter.
- A Special clutch device is incorporated on the Infeed worm and Star Wheel system for stoppage of machine in the event, vial is over turned or over diameter.
Technical Specification
| Model | DCS-60 | DCS-120 |
| No. of Head | Single | Four |
| Production Rate | 30 to 60 Vials/Minute | 60 to 120 Vials/Minute |
| Container Diameter: | 15mm to 80mm | 15mm to 80mm |
| Container Height: | 20mm to 180mm | 20mm to 180mm |
| Cap Diameter: | 13mm, 20mm, 28mm, 30mm & 33mm with the help of change parts. | 13mm, 20mm, 28mm, 30mm & 33mm with the help of change parts. |
| Electrical characteristics | 0.5 HP, 440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 1 HP, 440 Volts, 3 Phase, 50 Hertz, 4 Wire System |
| Optional Accessories | Aluminum profile cabinet covering full machine | Aluminum profile cabinet covering full machine |
| Chuck for flip-off seal | Chuck for flip-off seal | |
| PLC with HMI | PLC with HMI | |
| Overall Dimension | 1210mm L X 800mm W X 1800mm H | 1370mm L X 850mm W X 1800mm H |