Automatic Rotary Vial Washing Machine Manufacturer
A rotary wall washer, also known as a vial washing machine, is a specially designed device that conforms to cGMP standards by washing vials with minimal mechanical parts in contact with the vials. Positive vial washing is ensured by a machine with a specially designed gripper system that grips the vials by the neck, inverts them until the washing process is complete, and then releases the vial into the outfeed feed worm system in a vertical position. This machine can clean vials from 2 ml to 100 ml with the help of interchangeable parts. This is especially true if injectable drugs are filled in glass vials. Before placing an injection vial into a sterile filling area, it must be completely sterile. Dhara Engineers, a pioneer in high-tech pharmaceutical equipment, offers a highly accurate vial washer or Automatic Rotary Vial Washing Machine that meets modern, stringent sterility and hygiene requirements.
Operation
Vials feed from the infeed turn table are received on an infeed star wheel. The grippers pick up the Vials from the Infeed Star Wheel, invert it in a neck-down position over the washing needles, and move along with the needle bar for washing. On completion of a cycle, washed vials are again inverted to the neck upward position and feed to the output star wheel. Washed Vials received from the output star wheel can be collected on the output tray or pushed to the tunnel.
Working Principle of Automatic Rotary Vial Washing Machine
Learn about the complex mechanisms that underlie an Automatic Rotary Vial Washing Machine‘s effectiveness. This high-tech pharmaceutical apparatus has an intricate mechanism at its core that makes vial cleaning easier. The device works on a methodical rotary principle, moving vials through a carefully planned series of cleaning phases. First, a thorough pre-rinsing is performed on the vials to eliminate any external contaminants. After that, a high-pressure washing system kicks in to make sure that any leftover particles are removed from the vial surfaces. The automated control system of the Automatic Rotary Vial Washing Machine adds to its precision by continuously monitoring and adjusting multiple parameters to ensure the best possible cleaning outcomes. This state-of-the-art technology maintains the exacting cleanliness standards required in the production of pharmaceuticals while also improving operational efficiency. With the Automatic Rotary Vial Washing Machine’s clever design and dependable performance, embrace the future of vial cleaning.
Washing Cycle
| 1st Wash | Recycled Water (WFI) |
| 2st Wash | Compressed Air |
| 3st Wash | DM Water |
| 4st Wash | Compressed Air |
| 5st Wash | Water for Injection (WFI Water) |
| 6st Wash | Compressed Air |
Salient Features of Automatic Rotary Vial Washing Machine
- All Contact parts made out from SS 316.
- Entire frame covers & non Contact parts made out from SS 304.
- Suitable for 2ml to 100ml vials.
- Low Water Consumption.
- Quick Change over of parts for other size of Vial.
- 3 Pumps and 3 Tanks of 25 liters Each.
- Washing sequence can be made as per customer’s requirements.
- All finishes, welding joints are processed, treated & equipment selected in accordance with cGMP standards.
Technical Specification of Automatic Rotary Vial Washing Machine
| Model | DRVW-120 | DRVW-240 |
| Output | 70 to 120 Vials/Minute | 90 to 240 Vials/Minute |
| Vial Diameter | 14mm to 56mm | 14mm to 56mm |
| Vial Height | 32mm to 110mm | 32mm to 110mm |
| Power Specification | 4 HP, 3 Phase 50 Hz, 4 wire system | 4 HP, 3 Phase 50 Hz, 4 wire system |
| Optional Accessories | PLC with HMI Aluminum Profile Cabinet covering full machine | PLC with HMI Aluminum Profile Cabinet covering full machine |
| Utility | Air – 20 CFM Water – 200 to 500 Liter/Hour depend upon Ampoule size | Air – 20 CFM Water – 200 to 500 Liter/Hour depend upon Ampoule size |
| Water Tank & Pump | 3 Nos. each with 25 Liters Capacity & Centrifugal Pump | 3 Nos. each with 25 Liters Capacity & Centrifugal Pump |
| Overall Dimension | 2050mm L X 2000mm W X 1210mm H | 2450mm L X 2000mm W X 1300mm H |
Contact Our Service Near Your Area In India As Well As Globally
We Supply high quality Automatic Rotary Vial Washing Machine to Andhra Pradesh, Arunachal Pradesh, Assam, Bihar, Chhattisgarh, Goa, Gujarat, Haryana, Himachal Pradesh, Jharkhand, Karnataka, Kerala, Madhya Pradesh, Maharashtra, Manipur, Meghalaya, Mizoram, Nagaland, Odisha, Punjab, Rajasthan, Sikkim, Tamil Nadu, Telangana, Tripura, Uttarakhand, Uttar Pradesh, West Bengal, Andaman and Nicobar Islands, Chandigarh, Dadra and Nagar Haveli and Daman & Diu, Delhi, Jammu & Kashmir, Ladakh, Lakshadweep, Puducherry at lowest price.
We export high quality Automatic Rotary Vial Washing Machine to Afghanistan, Albania, Algeria, Andorra, Angola, Antigua and Barbuda, Argentina, Armenia, Aruba, Australia, Austria, Azerbaijan, Bahamas, The Bahrain, Bangladesh, Barbados, Belarus, Belgium, Belize, Benin, Bhutan, Bolivia, Bosnia and Herzegovina, Botswana, Brazil, Brunei, Bulgaria, Burkina Faso, Burma, Burundi, Cambodia, Cameroon, Canada, Cabo Verde, Central African Republic, Chad, Chile, China, Colombia, Comoros, Congo, Democratic Republic of the Congo, Republic of the Costa Rica, Cote d’Ivoire, Croatia, , Curacao, Cyprus, Czechia, Denmark, Djibouti, Dominica, Dominican Republic, East Timor (see Timor-Leste), Ecuador, Egypt, El Salvador, Equatorial Guinea, Eritrea, Estonia, Ethiopia, Fiji, Finland, Gabon, Gambia, The Georgia, Germany, Ghana, Greece, Grenada, Guatemala, Guinea, Guinea-Bissau, Guyana, Haiti, Holy See, Honduras, Hong Kong, Hungary, Iceland, India, Indonesia, , Iraq, Ireland, Israel, Italy, Jamaica, Japan, Jordan, Kazakhstan, Kenya, Kiribati, Korea, , South Kosovo, Kuwait, Kyrgyzstan, Laos, Latvia, Lebanon, Lesotho, Liberia, Libya, Liechtenstein, Lithuania, Luxembourg, Macau, Macedonia, Madagascar, Malawi, Malaysia, Maldives, Mali, Malta, Marshall Islands, Mauritania, Mauritius, Mexico, Micronesia, Moldova, Monaco, Mongolia, Montenegro, Morocco, Mozambique, Namibia, Nauru, Nepal, Netherlands, New Zealand, Nicaragua, Niger, Nigeria, , Norway, Oman, Pakistan, Palau, Palestinian Territories, Panama, Papua New Guinea, Paraguay, Peru, Philippines, Poland, Portugal, Qatar, Romania, Russia, Rwanda, Saint Kitts and Nevis, Saint Lucia, Saint Vincent and the Grenadines, Samoa, San Marino, Sao Tome and Principe, Saudi Arabia, Senegal, Serbia, Seychelles, Sierra Leone, Singapore, Sint Maarten, Slovakia, Slovenia, Solomon Islands, Somalia, South Africa, South Korea, South, Spain, Sri Lanka, , Suriname, Swaziland, Sweden, Switzerland, , Taiwan, Tajikistan, Tanzania, Thailand, Timor-Leste, Togo, Tonga, Trinidad and Tobago, Tunisia, Turkey, Turkmenistan, Tuvalu, Uganda, Ukraine, United Arab Emirates, United Kingdom, Uruguay, Uzbekistan, Vanuatu, Venezuela, Vietnam, Yemen, Zambia, Zimbabwe, and more. at lowest price.