Operation :

Duly Stoppered vials are continuously fed from the conveyor of filling machine to the flat conveyor belt of sealing machine and move further through infeed worm for correct spacing and transferred to the infeed Star Wheel. Aluminum caps kept in vibratory bowl automatically orient caps in right direction before entering the delivery chute. Vial during its rotation movement with Infeed Star Wheel picks up aluminum seal from the retaining finger of delivery chute and correctly position on the vial before entering sealing turret. Vial now moves on the spring loaded sealing platform, where free spinning sealing rollers moves gradually inside to complete the sealing operation during rotational movement of sealing platform turret. Now sealed vials are transferred to exit Star Wheel pocket and further moves out on to the flat conveyor belt. Duly sealed vials are collected on out-feed collection tray.

Automatic Aluminum Vial Cap Sealing Machine
Technical Specification :
Model DCS-60 DCS-120
No. of Head Single Four
Production Rate 30 to 60 Vials/Minute 60 to 120 Vials/Minute
Container Diameter 15mm to 80mm 15mm to 80mm
Container Height 20mm to 180mm 20mm to 180mm
Cap Diameter 13mm, 20mm, 28mm, 30mm & 33mm with the help of change parts. 13mm, 20mm, 28mm, 30mm & 33mm with the help of change parts.
Electrical characteristics 0.5 HP, 440 Volts, 3 Phase, 50 Hertz, 4 Wire System 1 HP, 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Optional Accessories – Aluminum profile cabinet – Aluminum profile cabinet
– Covering full machine – Covering full machine
– Chuck for flip-off seal – Chuck for flip-off seal
– PLC with HMI – PLC with HMI
Overall Dimension 1210mm L x 800mm W x 1800mm H 1370mm L x 850mm W x 1800mm H
Salient Features:
  • Complete cGMP model.
  • “No Stopper on Vial Before Sealing & No Seal in Chute – Machine Stop” system.
  • Single motor synchronizes conveyor, Star Wheel and platform turret and speed can be varied by the speed pot on operating panel.
  • Parts coming in contact with the vial / aluminum cap / exposed to the atmosphere are made out of SS.
  • Sealing Pressure can be varied to suit different gauges and sizes of aluminum caps.
  • Digital Counter for counting number of sealed vials.
  • Photo sensing device stop machine automatically in the event of no aluminum cap in delivery chute.
  • A Special clutch device is incorporated on the Infeed worm and Star Wheel system for stoppage of machine in the event, vial is over turned or over diameter.
  • Acrylic Cabinet with Aluminum Structure & PLC with HMI for Machine. (Optional)